Air Tray Dryer

Air Tray Dryer

Air Tray Dryer

Aquaon Engineers is a well-known Manufacturers & Exporters of Air Tray Dryer in Mumbai, India. An air tray dryer is very efficient and can be used in many industries for the purpose of drying products or to remove moisture from products. In matters of Pharmaceuticals and chemicals, Food Industry air tray dryers offer uniform as well as consistent climate to help accomplish quality drying.

What is an Air Tray Dryer?

Air tray dryer basically refers to an enclosed chamber with trays that is hung on racks in a manner that multiple trays are arranged in it. The drying process is made possible by circulating hot air on the trays. This is where the material which requires drying is held and the air flows through and evaporates moisture from the product. The temperature as well as the drying time can be accurately regulated making it ideal in the use of sensitive and heat sensitive material.

Key Features of an Air Tray Dryer :

  • Energy Efficient: The business utilizes a very effective air circulation mechanism which enhances on the use of energy without wastage. It could be the electric, the gas or the steam heating system depending with the needs of the industrial sector.
  • Uniform Drying: The design also guarantees equal distribution of the heater to all trays so that one’s product does not get burnt while another gets inadequately dried.
  • Wide Temperature Range: Air tray dryers may work at low temperature of 40°C to higher temperatures of 200 C depending with the product that is being offered.
  • Adjustable Airflow: It controls and allows the users to regulate the flow of air depending on the amount of moisture found and the type of product that is being dried.
  • Customizable Design: Air tray dryers are also available in different capacities, sizes, and material so that they can address particular needs of industries.

Specifications:

  • Safe for operations for solvent-based products
  • The Trays have rounded corners with mirror finish from inside and outside
  • Uniform air circulation so that there is uniform air current over the entire charge loaded in the trolley inside the dryer leak proof
  • Door open switch for safety of heater & motor
  • Cross Flow Air circulation

Technical Specifications

MODEL TD-6 TD-12 TD-24 TD-48 TD-96 TD-192
LOADING CAPACITY 6 TRAYS 12 TRAYS 24 TRAYS 48 TRAYS 96 TRAYS 192 TRAYS
NO. OF BLOWERS ONE ONE ONE ONE TWO FOUR
NO OF MOTORS/H.P 1/0.5 H. P 1/0.5 H. P 1/0.5 H. P 1/0.5 H. P 2/ 1 H. P 4/1 H.P EACH
3 PHASE 415 VOLTS 3 PHASE 415 V 3 PHASE 415 V 3 PHASE 415 V 3 PHASE 415 V 3 PHASE 415 V 3 PHASE 415 V
ELECTRICAL HEATING LOAD FOR 100 C/ 200 C/ 300 C 3Kw/6Kw /9Kw 3Kw/6Kw /9Kw 6Kw/9Kw/ 12Kw 6Kw/9Kw/ 12Kw 6Kw/9Kw/ 12Kw 36Kw/42Kw/ 48Kw
STEAM HEATER NO. OF COILS 1 1 1 2 2 2
STEAM PRESSURE 3.3 Kg /cm2 3.3 Kg /cm2 3.3 Kg /cm2 3.3 Kg /cm2 3.3 Kg /cm2 3.3 Kg /cm2
INSULATION IN MM 100 C/ 200 C/ 300 C 75/ 100 / 150 75/ 100 / 150 75/ 100 / 150 75/ 100 / 150 75/ 100 / 150 75/ 100 / 150
NO. OF TROLLEYS RACK SYSYTEM RACK SYSYTEM RACK SYSYTEM ONE TWO FOUR
TRAY SIZES 812 x 406 x 31 812 x 406 x 31 812 x 406 x 31 812 x 406 x 31 812 x 406 x 31 812 x 406 x 31
TROLLEY DIMENSIONS FIXED RACKS FIXED RACKS FIXED RACKS 840 x 960 x 1780 840 x 960 x 1780 840 x 960 x 1780

Applications of Air Tray Dryer :

  • Pharmaceuticals: Commonly used in drying of bulk drugs, tablets, and medicinal powders so that there is confirmation that they do not contain moisture that is dangerous for packaging or for taking.
  • Food Industry: In the food production line air tray dryers are used to dry fruits, vegetables, herbs among others foods which are susceptible to early spoilage so that they can be stored for a long time without being toxic or of poor quality.
  • Chemicals: The controlled drying is widely used in chemical products since the moisture content significantly affects chemical stability of the product.

Advantages of Air Tray Dryer :

  • Cost-Effective: Air tray dryers are more suitable for use when one wants to dry large volumes of material in a short time, and the equipment is cost-effective in the long run.
  • Easy Operation & Maintenance: The system can be managed with ease even by an individual who has little or no prior training with the system and has few parts that may need replacement hence cutting on the costs of maintenance and the time that is taken to address some of these issues.
  • Hygienic & Safe: The trays and the chamber guarantee the thorough processing of foods and drugs due to manufacturing in stainless steel.
  • Scalable for Industrial Needs: These air tray dryers can be procured in different sizes allowing them to suit production all sizes starting from small scale production to large scale production

Why Choose an Air Tray Dryer?

  • AIR TRAY DRYER can be used in industries which require an efficient method for drying products with a possibility of options. The strengths include remarkable constructional features, high efficiency, and application across many industries to become a valuable addition for any manufacturing business. For this reason, many industries that deal with moisture-sensitive processes are confident with the standard and purity of the product owing to the efficiency of the dryers.